November 2007
Future of Biofuels Not So Clear
Political decisions, such as mandates on the use and levels of taxation, combined with limits on raw material production capability, are impacting the biofuel sector. Europe has been affected significantly in the last few months. New taxes are now similar to the taxes on petrochemical-based fuels, making it more difficult for producers, particularly smaller manufacturers, to stay in business. Germany has been the hardest hit. On a positive note, the government there recently announced that the blending of biofuels will increase from 5 percent to 10 percent.

European farmers have converted much of their land to growing crops for biofuel use, contributing to the "food or fuel" debate. The EC expects it will have to reduce its biofuel planting subsidy, because the maximum area allowed to benefit from the subsidy could be exceeded by 50 percent. Even so, only so much land is available for the cultivation of the necessary raw materials for biofuel, and feedstocks from other parts of the world are being explored. And while costs are climbing, producers in other countries see Europe as a new export market. Some biodiesel producers are concerned that increased imports from the United States, for example, could lead to oversupply. Bioethanol manufacturers in Europe are already facing stiff competition from Brazilian imports.

European biodiesel producers are requesting that the United Stated withdraw its $1/gallon blenders excise tax credit, claiming that it offers an unfair advantage to American exporters. Supporters argue that it benefits those that import material into the country as well. The European Biodiesel Board has threatened to file European Union and World Trade Organization trade complaints against subsidies provided to American biodiesel producers by the U.S. government.

The International Monetary Fund (IMF) recommends that both the United States and Europe eliminate tariffs on biofuels so production will shift to more efficient operations in India and Latin America. According to the IMF, Ethanol produced from sugarcane and sugar beets is less expensive than gasoline, while Ethanol produced from corn is more expensive.

In the United States, auto manufacturers are working with the government and energy sector to meet targets for biofuel consumption. General Motors (GM), Ford and Chrysler have committed to producing 50 percent of vehicles with the capability of running on E85 (85 percent Ethanol, 15 percent gas) or biodiesel by 2012. Overcapacity, however, may lead to the closure of up to 50 percent of biodiesel production facilities in the United States within the next year and a half.

At the same time, a much more rapid shift to corn-based Ethanol production than was expected has changed the basic structure of the agricultural economy in the United States, resulting in a dramatic rise in prices for corn, soybeans, wheat and other crops. The additional supply has also led to declining Ethanol prices and some companies have suspended expansion plans.

The debate about biofuel continues, with many questioning the impact that biofuel use has on global warming. Studies have shown that growing plants for biofuel production does not always benefit the environment and can be harmful in some cases. Rapidly rising food prices have led to riots in several places around the world. The reliance on subsidies for biofuel production remains questionable as well. Corn-derived Ethanol increases soil erosion, pollution and leads to the depletion of water supplies. It also requires heavy electricity consumption.

Asian countries such as India, Myanmar and the Philippines are rapidly expanding the number of hectares of Jatropha Curcas, a perennial tall bush with toxic fruits, to supply oil for biofuel production. It grows in dry soil and in barren areas and is not a food crop. On the negative side, the oil yield is much lower than that for the palm plant, so a vast area must be planted. It is higher, though, than rapeseed and soy. Intensive research is underway to develop cultivars with higher oil yields.

Alternative technologies may also help address some of the problems facing the biofuel industry. North Shore Energy Technology expects its biomass-to-Methanol plant, which will rely on established steam reforming technology, to start up some time in 2009. Methanol is not a subsidized energy product like Ethanol. Lurgi will have its biomass-to-liquids (BTL) technology available in 2010. This process results in synthetic gas for fuel or Methanol production.

Production of Ethanol from cellulosic biomass is predicted to reach the commercial stage within the next four years, with widespread operations in place by 2017, according to an industry expert. Pilot plants are under construction and will be operating within 18 months. Cellulosic biomass consists of nonfood feedstocks and uses enzymes or acids to break down the cellulose into sugars that can be converted to Ethanol. Genencor recently launched the first commercially available enzyme designed to break down lignocellulosic biomass into fermentable sugars in these pilot plants. The Unites States Congress is working to pass a farm bill that will provide significant funding for the development of commercial cellulosic Ethanol plants.

 

 

BP Accepts Fines and Penalties
BP will pay $373 million (Euro 261 million) in fines and restitution for criminal violations relating to the March 2005 refinery blast at its Texas City, Texas, Texas facility, pipeline leaks in Alaska and propane trading fraud.

BP is the first to receive federal criminal prosecution for failing to prevent accidental releases under the Clean Air Act. The federal criminal fines include $50 million for the Texas City blast. Separately the company noted that is has paid of about $1.6 billion in compensation to victims of the explosion and resolved more than 1,650 personal injury claims.

The Alaska pipeline releases that occurred in 2006 were the result of poor techniques for monitoring and managing corrosion and brought fines and restitution charges totaling $20 million.

The remaining $303 million are a combination of criminal and civil fines and penalties relating to propane price manipulation in the Northeast United States in 2004. BP agreed to defer prosecution in exchange for complying with the full terms of the settlement. A committee of the U.S. House of Representatives plans to investigate the case to determine if the fines and penalties were significant enough to discourage future illegal activities. Four PB America propane traders have been charged personally with conspiracy crimes by the Justice Department and other federal agencies.

Investigations into all three cases are still ongoing and additional criminal charges against BP are possible. The EPA and Justice Department also stated that any future chemical releases that result in injuries or fatalities will lead to criminal prosecution.
 

 



 
BP Reorganizes
BP will reorganize into just two operating business segments - exploration and production, and refining and marketing. A third segment - gas, power and renewables - will be folded into the other two. Alternative energy will remain a separate division. Each segment will be made of strategic performance units. With the elimination of as many as four layers of management, the restructuring is designed to achieve long-term operational efficiencies. No major asset divestments are expected.

 



 
GSK Gets New CEO, Signs Large Licensing Deal
Andrew Witty, president of GlaxoSmithKline's (GSK) European pharmaceuticals business, has been appointed as the company's new CEO, effective May 2008. He succeeds Dr. Jean-Pierre Garnier, who will be retiring at that time.

Garnier recently outlined a $3 billion restructuring planned aimed at generating annual cost savings of approximately $1.4 billion (GBP 700 million), with 40 percent originating in manufacturing, 40 percent in sales and 20 percent in R&D. Specifics include implementation of new technologies to improve R&D efficiencies, reduced layers of management, establishment of global sourcing operations, reformulation of specialty sales teams and outsourcing of several administrative type activities.

Separately, GSK signed a $1.1 billion drug development deal with Synta Pharmaceuticals Corp. that will give GSK the rights to Synta's skin cancer treatment STA-4783, which will be entering Phase III trials soon. Initially, GSK will pay Synta $80 million, with an additional $885 million in milestone payments possible in the future. The drug has shown promising results in early trials as a treatment for metastatic melanoma, a deadly form of skin cancer.
 

 



 
IPO for PetroChina Could Lead to Largest Public Company

PetroChina hopes to raise $8.9 billion through its initial public offering (IPO) in Shanghai. The company plans to spend the funds to expand crude oil, refining and chemical production operations. If successful, the IPO would nearly double PetroChina's market capitalization from $441 billion (Euro 308.7 billion) to $808 billion, surpassing current leader ExxonMobil as the largest company based on this value. Some analysts believe the IPO is more politically than financially motivated.

 



 
New Biotech Division to Spur Pipeline Growth at Pfizer
As part of its strategy to improve its drug pipeline, Pfizer announced that it will create a new biotechnology center in South San Francisco that will be dedicated to developing biotherapeutic drugs and research technologies. Corey S. Goodman, who recently resigned as CEO of biopharma company Renovis, will head the center. The biotherapeutics and bioinnovation center will discover, license and acquire new product candidates, and serve as an incubator for startup ventures.

 



 
Novartis Expands Manufacturing in Singapore

Novartis will build a $700 million (Euro 483 million) biopharmaceutical manufacturing plant in Singapore, adding to an existing tableting production facility in the country. Construction will begin in 2009, with start-up planned by the end of 2012. The plant will largely manufacture monoclonal antibodies using cell culture technology. Singapore hopes to become the leading Asian center for the life and biomedical sciences industries.

 



 

 
Exchange Rate Affects Chemical Industry
U.S.-based companies are finding that the weak dollar creates opportunities for exporting their chemical products, while European producers are faced with the challenge of selling their higher prices goods in both domestic and external markets. Chemical exports have climbed dramatically in the Unites States in 2007 and significantly exceed imports. Products are being shipped to both Europe and Asia.

International companies such as Celanese, Dow, DuPont, FMC and NOVA, with a large proportional of sales outside of the United States, are well positioned to take advance of the current currncy situation. Smaller U.S.-based firms will begin to reap the benefits once they have distribution channels established overseas.

In Europe, manufacturers are faced with lower-priced competition from Asia and America at a time when energy and raw material costs are rising dramatically. Resistance to higher pricing, particularly for fine and specialty chemicals, will lead to reduced margins for many European manufacturers. Analysts believe that if the Euro remains highly valued, to remain competitive, European chemical producers will need to shift their focus to higher value, less price-sensitive products and establish production sites around the globe.

 

 



 
U.S. Supreme Court to Hear Damages Case
The United States Supreme Court agreed to review a $2.5 billion (Euro 1.73 billion) punitive damage award against ExxonMobil related to the 1989 Exxon Valdez ship grounding and oil spill to determine if the level is excessive. Chemical and other manufacturers in America point out that ExxonMobil has already paid $3.4 billion in actual damages, fines and remediation expenses related to the accident, and believe that the additional $2.5 billion is excessive and unfair. Manufacturers are concerned that if this punitive fine is allowed to stand, it will set a precedent for future massive product liability awards. A ruling is expected from the High Court by mid-2008.

 



 
Eastern Europe Offers Opportunities, but West European Chem Companies Face Challenges First
With 12 Central and Eastern European countries now members of the European Union, chemical manufacturers and distributors in Western Europe are presented with opportunities to expand sales in this region. To be successful, however, they must overcome many logistics issues. Building new plants and distribution centers is not enough. There are significant differences in rail systems - from signal standards to track voltages to rolling stock - that must be managed. Road maintenance is often minimal and haphazard and there are very few highways. Consequently, travel speed is much diminished compared to than in Western European nations. A cohesive training and registration system for drivers is lacking as well. Recent legislation may address this issue, though.

 



 
Stock Markets Respond to Economic Situation in U.S.
The continuing subprime loan crisis in the United States is affecting chemical industry stocks in Asia and Europe. Asian petrochemical stocks fell the last week in October following declines on Wall Street. Record high crude oil prices have also contributed to falling market values. European stocks responded similarly, but did not fall as far as chemical stocks in America and Asia.

 



 

 
Acquisition of Merck's Generics Business Finalized
The $6.7 billion (Euro 4.9 billion) acquisition of Merck KGaA's generic drugs business by Mylan Laboratories has been completed. With the purchase, Mylan has become the third largest generics company in the world and changed its name to Mylan, Inc. As part of the deal, Mylan can continue to use the Merck name for the business for up to two years. The acquisition provides Mylan with a much larger scale of operations and creates a better balanced portfolio of products, thereby reducing business risk.

 



 
Changes in the Wind for Biopharma Industry
The biopharmaceutical industry is maturing, with advances in technology and years of experience resulting in higher production efficiencies and the ability to cost effectively increase production capacities and make process changes when necessary. Current trends include a rapid growth in mammalian cell culture sites, the use of disposable technologies, flexible facility designs and increased outsourcing of early stage manufacturing.

The potential acquisition of biopharma firms by drug companies would further alter the industry's landscape. Recently, speculation about Biogen Idec as a takeover target for a leading pharma giant like Pfizer, Sanofi-Aventis Group, Johnson & Johnson or Novartis has increased excitement in the biopharma sector. The biotech company would be used to build up the drug pipelines of any of these drug manufacturers as their blockbuster products come off-patent.
 

 



 
Schering-Plough Receives Approval for Organon Acquisition

Schering-Plough (SP) received approval from the European Commission (EC) for its acquisition of the Organon Biosciences business of Akzo Nobel after SP offered to divest certain overlapping operations. The EC was concerned about 12 product areas. With the planned divestment, the EC indicated that the transaction would not "significantly impede effective competition." The $14.4 billion (Euro 11 billion) deal is expected to be closed by the end of 2007.

 



 
Speedier Drug Approval Process for Some Chinese Therapies
Four categories of drugs - biologics, HIV/AIDS medicines, cancer therapies and conditions with no existing treatments - will receive fast-track approval in China according to a new rule released by the State Food and Drug Administration (SFDA). The new special approval procedure replaces an existing rapid approval procedure for the registration of these categories of drugs. The SFDA's Center for Drugs Evaluation must decide in much less time whether a new therapy qualifies for the special approval process. Surrogate markers (measurements intended to substitute for the clinical measurement of interest) can also be used to grant approval, as long as the manufacturer submits appropriate risk management plans and completes all other tests required. Pharma companies must also provide the SFDA with safety, effectiveness and adverse drug reaction information about fast-track approved drugs for five years after approval. The SFDA may also request additional research and modify instructions following receipt of this information.

 



 

 
Akzo Looking for Buyer for ICI Specialty Starches
If Akzo Nobel's $16.5 billion acquisition of ICI closes as expected in January 2008, the company will sell ICI's specialty starches business. The company will retain ICI's specialty polymers business, however, and use that as a growth platform for its chemicals operations. These groups are separate from the electronic materials and adhesives businesses, which Akzo previously agreed to divest to Henkel. Industry experts predict that Akzo will also need to sell its Crown-brand European decorative coatings unit in to comply with antitrust regulations.

 



 
Limited Availability of Butyl Glycol in Europe
Unexpected production outages and strong demand in Asia have left the European Butyl glycol (BG) market short on material. Prices in Asia are more attractive than those in the domestic market, leading to the increase in exports. Very little BG has been available for spot deals in Europe.

 



 
Rockwood Sells Electronic Chemicals Business to OMG

Rockwood Holdings announced that it will sell its electronic chemicals businesses (except its French operations) to OM Group for $265 million (Euro 188 million). The transaction, which is subject to regulatory approval, is expected to close by the end of 2007. The businesses include printed circuit board (PCB) chemicals, ultrapure chemicals (UPC) and photomasks. For OMG, the acquisition will strengthen the company's position in electronic chemicals and reduce its exposure to metal price volatility. Consolidated revenues of $2 to $4 billion are expected by 2010.

 



 
Western Fine Chem Manufacturers Establishing Positions in China
Leading custom manufacturers such as BASF, Daicel Chemical Industries, Dow Chemical, DSM, Evonik, Lonza, Pfizer CenterSource and Sigma-Aldrich Fine Chemicals are all investing heavily in China. Low wages are the key attraction for these companies, where the cost of employing a chemist can be 10 percent lower than in the Europe or America. The potential for growth in the domestic Chinese pharmaceutical market is also an attraction. As more companies build in China, however, the cost of labor is increasing and finding qualified personnel that will stay with a firm is more difficult. Customer concerns regarding quality and intellectual property protection have led most organization with manufacturing plants in China to maintain sites in the West as well.

 



 

 
High Prices for Fertilizer Sold to Latin America from the U.S.
Higher global crop and petrochemical prices have driven up the price of Phosphate-based fertilizers sold by U.S. companies to Latin America. Diaamonium phosphate prices have climbed approximately 80 percent since the beginning of 2007, according to the Phosphate Chemicals Export Association.

 



 

 
Biopharma Industry Attracts Indian Manufacturers
With anticipation high for the generic biologics market, many Indian pharmaceutical firms are developing the capability to produce biosimilar drugs. Ranbaxy Laboratories increased its stake in generic biopharmaceutical manufacturer Zenotech Laboratories from 7 percent to 45 percent. Dr. Reddy's Laboratories is setting up biosimilar manufacturing capacity at a cost of $30 million and is developing eight products in its biogenerics division. Avesta Biotherapeutics and Research acquired the biologics business of Siegfried Group for an undisclosed amount.

 



 
Uphill Battle for Bioengineered Foods
Manufacturers of foods based on biotech crops face significant technical challenges and resistance from consumers before they will be truly accepted in the marketplace. To date, much of the corn, soya and canola crops produced in the US are grown with seeds that have been genetically modified to resist pests and the key herbicide roundup. The crops are processed into oils, flour, sweeteners and additives, but little if no GMO produce is found on store shelves.

Europe has been one region with a great deal of resistance to GMO foods. The European Union (EU), in fact, banned such products from 1998-2004. Support is growing for engineered food crops though, as evidenced by the recent approval by the EU for the use in food and animal feed two Dow-DuPont corn varieties, a Monsanto corn type and a sugar beet that Monsanto developed with KWS Saat AG. Cultivation of GMO crops remains unendorsed, though.

Current research focuses on creating hypoallergenic, heart-healthy, and vitamin-, nutrient- and even pharmaceutical enriched varieties of engineered crops. Companies invest about $100 million for each new biotech based seed product that reaches the market. With many towns and counties in the US declaring themselves GMO free, there will be fewer places where farmers can plant these seeds if they do become available.

Consumer fears relate to the possibility that genetically engineered foods might introduce new allergens into the food supply, affect the functioning of the immune system or cause people to develop a resistance to antibodies. Cross contamination with natural food crops and a decrease in biodiversity are also a concern. As a result, many critics are looking to national governments to provide much more extensive oversight of the testing and safety evaluation of biotech foods.
 

 



 

 
Big Plans in India for Plastics and Petrochemicals
Exports of plastics from India are anticipated to climb to $4.1 billion for the year ending March 31, 2008, up from $3.1 billion in the previous year. Plastindia Foundation, the polymer industry group in India, is targeting sales of products such as Polyester film, Polypropylene and Polyvinyl chloride compounds and others (27 in all) to countries such as the United States, Germany, France and China. The association would like the government to reduce the excise and valued added tax on polymers from 30 percent to 15 percent to improve the industry's global competitiveness.

In the petrochemical sector, the Indian government expects that its investments in the chemical sector will total $9 billion (RS 360 billion) over the next five years. One goal is to increase Ethylene capacity from 2.7 million tonnes/year to 6.9 million tonnes per year. The government is also considering the creation of a Technology Upgradation Fund (PTUF) that would provide loans at reduced interest rates for funding modernization and expansion projects.

Separately, three states in India have submitted formal applications for setting up Chemicals and Petrochemicals Investment Regions (PCPIRs), and three more have indicated they will file applications soon. The proposed PCPIRs will be located where there is access to readily available liquid and gas feedstocks. Each region will cover 250 square kilometers and include refineries, petrochemical complexes and downstream units serving both domestic and export markets. The central government has committed to investing $1 to $1.5 billion (RS 40 to RS 60 billion) to develop the transportation infrastructure for the PCPIRs.
 

 



 
Methanol Prices Rising
Contract prices for Methanol for the fourth quarter of 2007 rose by 74 percent. Spot prices jumped soon after. Shortage of supply due to production outages is largely attributed as the cause for the hikes. Downstream demand is expected to be hard hit, with some disappearing all together. Biodiesel and Formaldehyde producers, for example, cannot operate their facilities at such a high Methanol cost. Producers of Propylene glycol-based methyl ethers were expecting to raise prices in order to pass along the increases. Even the usually steady markets for Chloroform and Methylene Chloride are being affected. New capacity in the Middle East and China will help ease the tightness in the market once these facilities come on-stream. No one can predict, though, when and how far prices might drop.

 



 
Rising Oil Costs Drive Aromatics Pricing
Prices of Benzene, Toluene and other aromatics around the world rose dramatically in response to increasing crude oil prices. Tensions between Turkey and Kurdish rebels in northern Iraq and a weakening U.S. dollar were contributing factors. In Europe, Benzene values rose nearly 4 percent and Toluene surged by as much as 8 percent. Styrene initially continues to see declining prices, as several plants came back on stream after being shut down for maintenance, but eventually prices for this commodity began to rise as well. Asian aromatics prices reached very high levels. Prices for Benzene, Toluene and Styrene monomer all climbed